Possible applications
- Silicone mold production
- Adhesive processing
- Gelcoat processing
The TARDOSIL series is required when pasty and liquid components need to be mixed homogeneously. With our patented dynamic disposable plastic mixers, we succeed in achieving optimum mixing regardless of enormous differences in viscosity and/or an extreme mixing ratio.
The systems can be designed as mobile or stationary versions. The number of components (1C, 2C or more), as well as the program functions and other features from our module range, depend on the requirements of your specific production process.
With the buffer containers developed by us, which can be filled automatically from refill stations, you avoid process interruptions caused by drum changes during a dosing process. The refilling of liquid components can be done manually or automatically from various containers.
In order to improve or even guarantee process safety and operating safety for the user, we recommend selecting a module from our vacuum options.
For information on possible components and configurations, please contact our sales team.
Basic equipment
- Suitable for pasty resins with liquid hardeners made of silicone, polyurethane or epoxy
- Flow rates can be specified within 0.1 to 30 l/min
- Adjustable mixing ratio (self-regulating on request)
- Static mixer or disposable rotary plastic mixer possible
- Stainless steel tank 3 to 200 l
- Control: from simple user interface to touch panel
- Different tube lengths
- Requires compressed air
- Power connection: 400 volts
- Stationary or mobile, powder-coated steel frame (free choice of color) with integrated drip tray
Technical data
| Components | 2K or more components |
| Viscosity range | A: > 60.000 mPas B: 1 – 60.000 mPas |
| Mixing ratio | Adjustable mixing ratio (self-regulating on request) |
| Flow rate | Can be specified in the range from 0.1 to 30 l/min |
| Control system | From simple user interface to touch panel |
| Container | A: 20 (hobbock), 50, 200 l B: 30 l, 60 l, 100 l or 200 l |
| Available modules |
module elements
A dosing system of the TARDOSIL series can be equipped with the following modules. As a manufacturer of special machines we adapt all machines to the respective process conditions.
Window to control the degassing
Material Degassing
- Quality-impairing air and humidity are removed from the resin
- Improved manufacturing process
- Enhanced product quality
Process-integrated evacuation of air and moisture from synthetic resins and hardeners before dosing and mixing with the T-EVAC degassing station.
With this module you can significantly improve your forming processes as well as your product quality. The new degassing station is suitable for both epoxy resin and polyurethane resin degassing.
The system solution is designed in two variants: First, as an offline degassing at a central location where several dosing units can be filled with degassed material. Second, as an inline degassing directly integrated into the dosing system and adapted to the process requirements.
Measurably better results with degassed material
Material test: Optimal result with degassed resin and hardener
Test result without degassing: visible air inclusions (light discoloration)
| Categories : |
Liquid components
|
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Beheizte Behälter
Heizschlauch (schwarz) am Mischkopf angeschlossen
Beheizung der einzelnen Komponenten
Beheizte 60 l Behälter mit Rührwerk
Beheizung von Kaltstellen
Heating
All machine parts, from the container to the hose and mixing head, can be heated to reduce the viscosity of the material – for example, to shorten the pot life or improve mixing of the components. Depending on the application, there are several options available.
Container
- Jacket heating (adapted to the container)
- Double jacket (heating with water or oil)
- Extra agitators for a better heat distribution
Hoses
- Heated hoses
- Insulation
Depending on the sensitivity of the material, all possible cold spots must be additionally heated or insulated. Heating cartridges, ring heaters and heating tarpaulins are used in this process.
| Categories : |
Liquid components, Pasty components
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Mobile frame with trailer coupling
Machine with own drive unit
Machine with own drive unit
Mobility
It may be necessary for a plant to be mobile, depending on its size and location/purpose. There are several ways to achieve mobility:
- Mobile frame
- Own drive unit
- Trailer coupling
| Categories : |
Liquid components, Pasty components
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|---|
Volume flow controller
Volume flow controller
Volume flow controller
Volume Flow Control
Machines with a volume flow control system continuously measure the flow rate of the material and report any deviations to the pumps, which automatically adjust the flow rate accordingly. This happens within seconds and guarantees a constant flow rate and mixing ratio.
| Categories : |
Liquid components, Pasty components
|
|---|
Refilling from IBC tanks (free flow)
Refill station
Coupling for connecting a movable refill station
Refilling using vacuum
Refill
To keep the dosing process running longer, we offer refills from IBCs or drums. There are different solutions for the realization of a refill.
Automatic Refill
- 1st option: Dosing containers are connected to a mobile refilling station (modern connection with couplings without loss of material)
- 2nd option: Dosing containers are connected directly on the base frame with e.g. an IBC
- 3rd option: Refill containers are also located on the base frame
The process is controlled via automatic refilling e.g. when a minimum sensor level is reached.
Vacuum Refill
If the material must not come into contact with air, we offer dosing containers in vacuum atmosphere. When refilling, the negative pressure is used to “pull” the material out of the refill containers.
Free Refill
The free refill, also called “free-flow”, uses gravimetry. The material flows from the higher positioned refill container into the dosing containers. No pump is required.
| Categories : |
Liquid components, Pasty components
|
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Sample projects / already built systems
Data sheet
Download more information about the TARDOSIL series here.
Try out our new machine configurator!
Use the configurator to have a look at our portfolio, or choose your required modules and ask for your special machine.
We are happy to advise you!
Tim Brockmann
Head of Technical Sales
Phone: 06061 9672-46
t.brockmann@tartler-group.com
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